问渠WenQuest Robotics 数字工厂 · 典型应用Digital factory · cases › SCARA 机器人SCARA Robot

典型应用 02 · 设计院 → 工厂 · 12 步Case 02 · design office → factory · 12 steps

节拍定了 0.4 秒,零件库能不能供得上?The cycle time is set at 0.4 s. Can the parts library deliver it?

以 600 mm 臂展的 SCARA 为对象(Epson LS6-B 一类):先按快、慢两种节拍算大臂和小臂的力矩,再到零件库里选型。快节拍找不到能满足的组合,平台如实报告缺什么,改按慢节拍选型,接着做拓扑优化、有限元和数控编程,发布到工厂做出来。Take a 600 mm SCARA (Epson LS6-B class). Compute arm torques for a fast and a slow cycle, then search the parts library. For the fast cycle no combination in the library works; the platform says exactly what is missing, sizes for the slow cycle instead, then optimizes, checks and machines the arm and releases it to the factory.

快节拍大臂峰值Fast-cycle arm peak
184N·m
慢节拍大臂峰值Slow-cycle arm peak
46.8N·m
大臂一阶频率Arm 1st mode
179Hz
车间完工工单Work orders completed
3

12 步:从需求到车间完工12 steps: from requirement to finished parts

点任意一步,看这一步做了什么、得出什么数、产出了什么。绿色是通过,黄色是“待确认”:零件库缺数据,平台如实停下,没有估值。Click any step to see what was done, what numbers came out and what was produced. Green passed; amber is “to be confirmed”: the library lacked data, so the platform stopped instead of guessing.

设计院Design officeFreeCAD AI 零件库FreeCAD AI parts library

↓ 发布为方案 Released as SCARA-600 第 1 版,带自制件 SC-ARM1、SC-ARM2SCARA-600 rev 1, with made parts SC-ARM1 and SC-ARM2

数字工厂Digital factoryERP · MES · 厂情中枢command center

还没定下来的地方What is still open

演练里卡住的地方都照实记下。每一条都是学生在课上可以接着做的题目。Everything that stalled in the run is recorded as it is. Each item is a problem students can pick up in class.

0.4 秒节拍要什么零件What a 0.4 s cycle would need

32 号以上、减速比 50:1 的谐波减速器,或者换一种减速方式。零件库里目前没有。A size-32 or larger 50:1 harmonic reducer, or a different reduction. The library has neither today.

选型数据缺口Data gaps in selection

分度圆直径、减速比与效率、过载数据、减速器输入侧惯量都缺,C3–C6、C8 判为“待确认”。Bolt circle, ratio and efficiency, overload data and reducer input inertia are missing, so C3–C6 and C8 are “to be confirmed”.

一阶频率偏乐观The 179 Hz mode is optimistic

179 Hz 没算小臂和负载的附加质量,装上之后会更低。It leaves out the outer arm and payload mass; the assembled arm will be lower.

演练用的假设Assumptions in this run

产品页只给总臂展 600 mm,大臂 325、小臂 275 mm 是分配假设;两臂质量 3.0、3.5 kg 是估计;快节拍 0.3 s 是按标准循环 0.40 s 粗估的。The datasheet gives only the 600 mm reach; the 325/275 mm split, arm masses of 3.0 and 3.5 kg, and the 0.3 s fast move estimated from the 0.40 s standard cycle are assumptions.

数据不够就停下来,说清缺什么,不估一个数凑结论。真实的工程就是这样做的。When data run out, stop and say what is missing; never guess a number to reach a verdict. That is how real engineering works.

这个案例用到的课Courses behind this case

每一步背后都是一门课里的一章。Every step is a chapter in one of our courses.

  • 机器人学Robotics机械臂运动学(已上线);动力学各章(编写中)Manipulator kinematics (online); dynamics chapters (in writing)部分上线Partly online
  • 伺服驱动与运动控制Servo Drives and Motion Control节拍、力矩、转速与减速比的取舍Trading cycle time, torque, speed and ratio特色选修 · 建设中Elective · planned
  • 机械设计Machine Design轻量化结构、有限元与模态Lightweight structures, FEA and modes部分上线Partly online
  • 机械制造技术Manufacturing Technology板件铣削、型腔与孔加工Plate milling, pockets and holes教材编写中In writing
  • ERP 原理与实践 · 制造执行系统 MESERP and MES物料与 BOM、MRP、工单与报工Items and BOMs, MRP, work orders特色选修 · 建设中Elective · planned

自己做一遍Do it yourself

  1. 实验 9Lab 9:机械臂关节力矩与电机选型: Arm joint torque and motor sizing
  2. 实验 10Lab 10:输出轴数控车削与键槽铣削编程: CNC turning and keyway milling
  3. 实验 7Lab 7:数字工厂闭环(订单 → 车间 → 入库): The factory loop: order → shop → stock

学校或企业预约演示工厂:Schools and companies, book a factory demo: info@wenquestrobotics.com

本案例的成果文件:Files produced in this case: SC-ARM1.step、O5001.nc、bom.csv、candidate-1.urdf