专题案例 04 · 减速器厂 · 数字主线Topic case 04 · gearbox plant · digital thread
北方矿业来电:2 号主运皮带上的减速器有异响、振动变大。厂情中枢沿着数据往回追:这台减速器装的哪根输出轴、在哪台磨床上用哪片砂轮磨的;再往前追:同一片砂轮还磨了哪些轴、装进了哪些客户的设备。然后按数字孪生的健康度排出风险,给出三个服务方案,算好人、天数和费用,人批准后派工。Northern Mining calls: the gearbox on belt line 2 is noisy and vibrating more. The command center walks the data back — which output shaft is in this gearbox, which grinder and which wheel ground it — then forward: what else that wheel ground, and whose machines those shafts went into. It ranks the risk with the digital twins, prices three service options in engineers, days and dollars, and dispatches once a person approves.
三台都已过保修期,费用全部向客户收取;备件都是 2 套 6206-2RS 轴承(BRG-6206)。工程师按区域排班:北部赵岩、东部周海、南部林青,同区域每人每天最多 2 单。中枢推荐 B:比 C 少通知一家客户、少花 $480,又不漏掉高风险的那台。All three units are out of warranty, so customers are billed; each option uses 2 sets of 6206-2RS bearings (BRG-6206). Engineers are scheduled by region — Zhao Yan north, Zhou Hai east, Lin Qing south — at most 2 jobs per person per day. The command center recommends B: one fewer customer to notify and $480 less than C, without missing the high-risk unit.
| 方案Option | 上门台数Units visited | 工程师Engineers | 天数Days | 人天Person-days | 费用Cost | 通知客户Customers | 漏掉的高风险High-risk missed |
|---|---|---|---|---|---|---|---|
| A · 只修出问题的Repair the reported unit only | 1 | 赵岩Zhao Yan | 2 | 0.5 | $493 | 1 | 1 台(WQR105-H2408-05)1 (WQR105-H2408-05) |
| B · 修 + 高风险上门点检Repair + inspect high-risk units中枢推荐Recommended | 2 | 赵岩、周海Zhao Yan, Zhou Hai | 2 | 1.0 | $973 | 2 | 00 |
| C · 整批排查Inspect the whole batch | 3 | 赵岩、周海、林青Zhao Yan, Zhou Hai, Lin Qing | 2 | 1.5 | $1,453 | 3 | 00 |
生活里的同一件事:汽车厂发现某批刹车片有问题,按车架号查出用了这批零件的车,给车主寄召回通知。The everyday version: a carmaker finds a bad batch of brake pads, looks up every VIN that got them, and mails recall notices.
批次还可以按同一张工单、同一炉热处理、同一批轴承来划。范围划窄会漏,划宽会多花钱、多惊动客户。Batches can also be cut by work order, heat-treat lot or bearing lot. Too narrow misses units; too wide costs more and alarms more customers.
保修内由工厂出钱。该算售后、质量还是生产?怎样从源头少花这笔钱,比如把砂轮修整间隔从 30 件改为 20 件?In warranty the factory pays. Should it land on service, quality or production? How do you cut it at the source — say, dressing the wheel every 20 parts instead of 30?
客户、设备和砂轮批次都是教学工厂的情景数据,现场时钟 1 分钟 = 1 天。追溯和方案的算法与线上一致。Customers, units and wheel batches are scenario data in the teaching factory, with a field clock of 1 minute = 1 day. The tracing and option logic are the same code that runs live.
学校或企业预约演示工厂:Schools and companies, book a factory demo: info@wenquestrobotics.com